Organization of a mini-factory for the production of toilet paper from waste paper

To set up your own toilet paper business, you must first register the business.

Toilet paper machine

This type of product can also be manufactured by a private entrepreneur, but in order to cooperate with large organizations of the distribution network without problems, it is better to register a Limited Liability Company - LLC. List of required documents to start production:

The next step is the choice of equipment. If the budget is small, then the best option would be to purchase a mini-factory, since it has several advantages over large-scale lines:

Business idea toilet paper production

Specifications of some production lines

Finished production lines are divided according to the technological process into two types:

• equipment for the production of finished raw materials - the most affordable and simple option;
• mini-plant for processing waste paper - includes a set of mechanisms for the preparation of paper raw materials. This option is more complex, but includes all stages of the production process, and significantly reduces the cost of production.

In Russia, you can find equipment not only imported, but also domestically produced, new and used.

For example, the ALBP-1 automated complex (NIKA, Russia) is designed to make toilet paper from waste paper. Characteristics:

• productivity - up to 4 tons per shift;
• power - 20 kW;
• required power - 380 V;
• the necessary premises - 200 m 2;
• cost - 8,000,000 rubles.

A more budgetary version of the toilet paper production complex, but without a waste paper recycling line, is the ZS-E-1380 model. Characteristics:

Electric mini-factory for the production of toilet paper from recycled materials from the Russian manufacturer "OBM", Omsk.

Specifications:

• production - up to 1000 kg per shift;
• power - 160 kW / h;
• service - 4 people;
• required production area - 150 m2, ceiling height - 4m;
• cost - 1,900,000 rubles.

The main characteristics of the mini-factory

If we consider the option of a full production cycle with a waste paper processing stage, then such a complex will consist of the following units:

Production process

The technology for making toilet paper includes three stages:

• preparation of paper raw materials:
• production;
• cutting of rolls and packaging.

For short-cycle equipment, the first stage can be omitted, ready-made raw materials can be purchased from large enterprises.

For mini-factories, including a waste paper processing line, the first stage is the preparation of raw materials:

How is toilet paper made?

• the reel-to-reel unit rewinds paper webs into logs - rolls of the required diameter and width. Due to this, rolls with a higher density are obtained;
• at this stage, you can perform embossing;
• the finished log is pasted over with wrapping paper and delivered to the receiver.

Third stage:

• from the receiving department, the log is sent to the cutting station for cutting in accordance with the specified parameters;
• finished rolls are fed into the packaging machine and packed in boxes for sale.

Material for production

For the manufacture of toilet paper, you can use ready-made paper raw materials, or, if the production line is full-cycle, then waste paper. Recyclable materials, according to GOST, can be of several types:

Coated paper and gloss cannot be used in production. The density of the feedstock should be no more than 130 g/m 2 .

Sources of waste paper:

• printing houses;
• printing plants;
• large offices;
• collection points for recycling;
• population.

The cost of finished raw materials is 18,000 rubles per ton, and the price of waste paper is 2.5 rubles. for 1 kg.

Production business plan

To draw up a financial plan, the use of equipment with a capacity of 1,000 kg (10,000 rolls) per day is taken into account - an electric mini-line BDM-1 (Omsk Paper Mill).

Production cost:

Selling price 1 rub. - 3.00.

Profit from one roll of toilet paper - 3.00 - 1.85 = 1.15.

Daily profit - 1.15 * 10000 = 11,500.00.

Profit per month - 11,500.00 * 22 = 253,000.00.

Costs for the purchase of equipment - 1,900,000.00

The payback period will be 8 months.

These are preliminary calculations, which did not take into account the costs of acquiring / renting premises, advertising costs, maintenance of management personnel and subject to the full sale of products. But even such superficial data speaks of a fairly high profitability of a mini-factory for the production of toilet paper.

Video: Toilet paper machine