Business idea No. 146: production for the production of plastic bags

Each of us is constantly faced with plastic bags. We take out the garbage in them and carry purchases from stores. The production of plastic bags as a business can be very profitable: profitability is high, reviews confirm this. It is worth assessing all the risks, but first you need to know a lot of features, which will be discussed in this material.

Peculiarities

The packaging materials business does not require any special skills either from the owner or from his employees. It is enough to make some market research that will show what products competitors are oriented to, as well as their prices. A detailed analysis will reveal the shortage in the market and focus on it.

Experts recommend stopping at the production of ordinary "shirts", as the best option for a small enterprise. You can diversify your products if you additionally offer services for applying images. The larger the enterprise, the more initial investment it will require from the entrepreneur.

For people taking their first steps in business, starting large-scale production right away will not only be unprofitable, but also frankly dangerous.

The simplest option would be the production of plastic bags from the finished film. This option will be a good start, but later it will have to be abandoned, since it will be impossible to compete with full-cycle companies.

With the independent production of polyethylene, it becomes possible to reduce prices, as well as work under the order. The most profitable option is to conclude an agreement with a store or organization.

Business development

Before you start your own business, you should decide in advance which way the business will go. Will it be a full production cycle, including film, or is it planned to purchase ready-made raw materials.

The first option is much more promising in terms of further work, it will require large initial investments, but as a result it will allow you to create a wider range, and this will result in an increase in revenue. The enterprise itself will be able to sell the finished film to smaller companies.

The film is used as:

• waterproofing during construction;
• packaging material;
• material for greenhouses and greenhouses;
• pollution protection.

A more detailed business plan with calculations is available at.

Registration

To conduct business legally, you will need to formalize it accordingly. Experts recommend choosing a simplified taxation system. The required OKVED codes are 25.2, 25.22, 51.47.

To implement a full-scale project and launch a workshop, it is additionally necessary to obtain a certificate for production, as well as a number of permits from the SES, the environmental service, the local administration, fire and energy protection. An important point: film production is regulated by GOST 10354-82.

Compliance with the standard will have to be confirmed every 3 months. An initial permit is only possible after the production line has been launched. The resulting samples should be provided to the experts.

Machine tools

The production of plastic bags involves continuous operation, so it will not be possible to do without appropriate automatic lines. Modern solutions are modular, they include:

1. An extruder that is used to process raw materials purchased in granular form.
2. A soldering machine for cutting the film into individual blanks of the required length, as well as soldering finished products from the right side (as a result, a finished package is formed, which allows you to start selling products without handles already at this stage).
3. Punching press for making "T-shirts" or bags with special handles.
4. Flexographic printing machine for applying images to the package (most often these are logos of retail chains).

Machine tool manufacturers

Today on the market you can find machines for the production of many brands. The most common solutions of the following companies:

• Gur-is makina. Turkish manufacturer with 30 years of experience. The company is a family business, actively introducing new technologies. Machine tools of the company are widely demanded in the countries of America, the CIS, Asia and Europe. In addition to ready-made machines for the production of packages, it develops solutions for individual projects.
• One of the leading companies in Taiwan in the field of production of equipment for the production of bags, as well as flexographic printing machines. Among the main advantages - the highest performance at a very affordable price. What is especially valuable is that the installation of machines is quite simple and does not cause problems even for non-specialists.
• Minde Machinery Co. The company comes from China, specializes in the production of polymer products. Goods are valued both at home and abroad. The company has gained particular popularity due to the presence of several extruders that allow you to work with various types of products, including models combined with a printing device. Cooperate with customers who are interested in machines for secondary processing and granulation. Produces models according to individual projects.
• Domestic manufacturers are now successfully mastering the experience of foreign colleagues. Of the most prominent manufacturers, it is necessary to note the Aleko Group of Companies, which has been operating in the region for more than 20 years. Particularly distinguished by the production of processing apparatus, it occupies a leading position in this market. The production technology of plastic bags meets all international standards.

Business Requirements

In this business, there are a number of subtleties, without which it will be impossible to achieve a positive result. Even after acquiring a plastic bag production line that can work continuously, it will not work around the clock. The reason lies in the fact that the production itself is environmentally harmful. It also imposes a number of requirements on the location of work.

First of all, production will have to be located outside the city, or at least in a non-residential area. The room itself must have sufficient ventilation (exhaust or supply), as well as humidity control and heating. Most equipment is designed to be powered by a 380 volt mains, all batteries must be grounded. The height of the ceilings in the room must be at least 8 meters (the height of the equipment itself is 6 meters).

The equipment should be placed in the workshop in accordance with the requirements of GOST, the same applies to the workplaces of employees. There must be a fire alarm.

It is estimated that the area of ​​the premises should be at least 300 square meters, which are divided into three main areas: a showroom, direct production and a warehouse for products ready to ship.

Raw material

For the plastic bag business, special granules are used. They can be first grade or recycled. Two main types of raw materials are used - low-density and high-density polyethylene. The first is used for packaging dry and bulk products, the second is for food products.

The most accessible raw material for production is granulate produced in South Korea. It will cost buyers about $380 per ton. As an alternative, you can turn to domestic solutions, but their cost can reach $ 750. To work with color bags, you will have to additionally purchase dyes at a price of $ 15 per kilogram.

Secondary granulate is cheaper, but it is suitable for the production of non-food films only. Most often - for the production of garbage bags.

Scope of application

Modern polyethylene film has found application in many areas. Today, products based on it are used in the food and household sectors, as well as in agricultural enterprises. Moreover, a plastic bag is simply indispensable in everyday life. It is used to pack products in supermarkets, take out the trash and wrap gifts. In fact, a plastic bag has become an indispensable part of everyday life. That is why, doing business in this area, you can count on a stable high demand.

According to statistics, about a quarter of packages on the domestic market are purchased from foreign companies. Most often, China and Turkey act as suppliers - they can boast of the most affordable prices.

Unfortunately, the quality of their products is also frankly low - each of us has come across a situation where the handles of the package simply cannot withstand when you have to carry a lot of weight. If you offer consumers a quality product at a low price, the success of the enterprise will be ensured.

Business plan

As in any business, an appropriate business plan is very important in this business. Briefly, the costs can be presented as follows (the amounts are approximate):

Video: production of plastic bags.